Friday, September 28, 2018

ULA Selects Bezos Blue Origin Engine for New Vulcan Rocket

Artist’s concept of United Launch Alliance’s Vulcan Centaur rocket powered by Blue Origin BE-4 booster engine launching from Cape Canaveral Air Force Station, FL. Credit: ULA
Ken Kremer  --   SpaceUpClose.com  --   27 September 2018

CAPE CANAVERAL, FL –   Following several years of work and intense speculation rocket builder United launch Alliance (ULA) has at least made the highly anticipated selection chosen the Blue Origin BE-4 engine under development by billionaire Jeff Bezos Blue Origin to power the first stage of their next-generation Vulcan Centaur rocket that could fly it maiden mission as soon as 2020.

“ULA selected Blue Origin’s BE-4 engine to power the booster of our next-generation Vulcan Centaur rocket,” the company announced in a statement Thursday, Sept. 27.

The highly anticipated selection was long expected in the competitive procurement with the AR-1 engine under development by Aerojet-Rocketdyne which was first announced in 2014 by Bezos and ULA CEO Tory Bruno.

"Big win for @BlueOrigin today!" Bezos tweeted. "And a big thank you to @ulalaunch for choosing our BE-4 engine. Excited to be a part of Vulcan's mission to space."

United Launch Alliance’s (ULA) next-generation rocket - the American-made Vulcan Centaur - is making strong progress in development and is on track for its initial flight in mid-2020.

Vulcan builds on the heritage of and will replace ULA’s existing Atlas and Delta families of rockets which trace their origins to the dawn of the Space Age.

“Vulcan Centaur will revolutionize spaceflight and provide affordable, reliable access to space for our current and future customers,” said Tory Bruno, ULA’s president and CEO, in a statement. 

“We are well on our way to the introduction of Vulcan Centaur – the future of U.S. rocket manufacturing. With state-of-the-art engineering and manufacturing techniques, this rocket is designed specifically for low recurring cost.”


The first stage will be powered by a pair of liquid oxygen (LOX) / liquefied natural gas (LNG) fueled BE-4 engines which generate 550,000 pounds of sea level thrust apiece.  

With the addition of up to six first stage solid rocket motors, the most powerful version of Vulcan will achieve a liftoff thrust of 3.8 million pounds.


Schematic of United Launch Alliance’s Vulcan Centaur rocket. Credit: ULA
ULA previously has selected Aerojet Rocketdyne’s RL10 engine for the Centaur upper stage, Northrop Grumman solid rocket boosters, L‑3 Avionics Systems avionics, and RUAG’s payload fairings and composite structures for the new Vulcan Centaur rocket system.

Vulcan has also completed critical rocket reviews. 

“The new rocket design is nearing completion, and the booster preliminary design and critical design reviews have been completed. Vulcan Centaur will have a maximum liftoff thrust of 3.8 million pounds and carry 56,000 pounds to low Earth orbit, 33,000 pounds to a geo-transfer orbit and 16,000 pounds to geostationary orbit with greater capability than any currently available single-core launch vehicle.” 

“We are very glad to have our BE-4 engine selected by United Launch Alliance. United Launch Alliance is the premier launch service provider for national security missions, and we’re thrilled to be part of their team and that mission,” said Blue Origin CEO Bob Smith. 

We can’t thank Tory Bruno and the entire United Launch Alliance team enough for entrusting our engine to powering the Vulcan rocket’s first stage.”


By selecting the BE-4 for their new rocket, ULA will also eventually end its dependence on the Russian made RD-180 engines currently powering their Atlas V - used to launch NASA, military, national security and commercial satellites.


The Atlas V will continue to be launched into the early 2020s and is slated to launch NASA astronauts soon to the ISS aboard the Boeing CST-100 commercial crew capsule.  


But to quality for lucrative military contracts like their current Atlas and Delta rockets, the new Vulcan will have to be certified by the Air Force and NASA
“Our new rocket will be superior in reliability, cost and capability – one system for all missions,” said Bruno. “We have been working closely with the U.S. Air Force, and our certification plan is in place.”


A United Launch Alliance (ULA) Atlas V rocket carrying the Air Force Space Command AFSPC-11 mission lifted off from Space Launch Complex-41 on April 14, 2018 at 7:13 p.m. EDT on Cape Canaveral Air Force Station, FL.  Credit: Ken Kremer/SpaceUpClose.com/kenkremer.com
Vulcan is being developed to slash launch costs in a drive to match the competition from Elon Musk’s SpaceX which has gobbled up numerous launch contracts. 
Indeed the very survival of ULA in a world of ever increasing rocket competition depend on the successful introduction of Vulcan Centaur as soon as possible. 

Blue Origin is also developing and building the BE-4 engines for their own new rocket named ‘New Glenn’ - which will be reusable and launch from complex 36 at the Cape. 

Watch this Blue Origin video of a BE-4 engine test:





Video Caption: Blue Origin BE-4 Engine Compilation. The BE-4 uses oxygen-rich staged combustion of liquid oxygen and liquefied natural gas to produce 550,000 lbs. of thrust. Liquefied natural gas is commercially available, affordable, and highly efficient for spaceflight. Unlike other rocket fuels, such as kerosene, liquefied natural gas can be used to pressurize a rocket’s propellant tanks. This is called autogenous pressurization and eliminates the need for costly and complex pressurization systems, like helium. Liquefied natural gas also leaves no soot byproducts as kerosene does, simplifying engine reuse.

Watch for Ken’s continuing onsite coverage of NASA, SpaceX, ULA, Boeing, Lockheed Martin, Orbital ATK and more space and mission reports direct from the Kennedy Space Center, Cape Canaveral Air Force Station, Florida and Wallops Flight Facility, Virginia.
Stay tuned here for Ken's continuing Earth and Planetary science and human spaceflight news: www.kenkremer.com –www.spaceupclose.com – twitter @ken_kremer – email: ken at kenkremer.com
Dr. Kremer is a research scientist and journalist based in the KSC area.
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ULA Delta IV Heavy launch of NASA's Parker Solar Probe in Aug. 2018. Credit: Ken Kremer/SpaceUpClose.com/kenkremer.com


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